What is “C63020” Material?
C63020 is a copper-nickel-silicon alloy that shares many similarities with C63000 (AMS 4640), a high-strength copper alloy with excellent thermal properties. C63020 is also known as AMS 4590 and is sometimes referred to as “nickel aluminum bronze” due to its composition.
Like C63000, C63020 has a high strength and excellent wear resistance, making it an ideal choice for applications that require high mechanical performance. Its unique composition also provides good corrosion resistance, particularly in marine environments. This makes C63020 a popular choice in industries such as marine, aerospace, and oil and gas.
One of the unique features of C63020 is its ability to maintain its properties at high temperatures. This makes it suitable for use in high-temperature applications such as aerospace, oil and gas, and industrial equipment. Additionally, its thermal conductivity makes it an ideal material for use in heat exchangers and other applications where heat dissipation is important.
C63020 can be easily machined and welded, and is a popular choice for a wide range of applications, including propellers, gears, bearings, and other components that require high strength and wear resistance. When selecting a material for your specific application, it is important to consider the specific requirements of the application, such as mechanical strength, thermal conductivity, and corrosion resistance.
In terms of its mechanical properties, C63020 has a high tensile strength, which means it can withstand large forces without breaking. It also has good ductility, which means it can be easily deformed without fracturing. Additionally, it has a low coefficient of friction, which makes it an ideal material for use in bearings and other components that require low friction.
Overall, C63020 is a high-performance material that offers a unique combination of mechanical and thermal properties, making it a popular choice in industries where high-performance materials are required. Its ability to maintain its properties at high temperatures, combined with its strength, wear resistance, and corrosion resistance, make it an ideal material for use in a wide range of applications.
Application Areas & Industries of “C63020”
C63020, also known as AMS 4590 or nickel aluminum bronze, is a high-strength copper-nickel-silicon alloy that offers excellent mechanical and thermal properties. Its diverse range of applications includes industries such as marine engineering, aerospace, power generation, industrial equipment, and automotive.
Marine Engineering: C63020’s unique composition provides good corrosion resistance, particularly in seawater, making it ideal for components such as propellers, shafts, and bearings that are exposed to harsh marine environments. Its high strength and wear resistance also make it suitable for offshore oil and gas equipment, where reliability and durability are critical.
Aerospace: C63020 is used in applications where high mechanical performance is required at elevated temperatures. Its ability to maintain its properties at high temperatures, combined with its thermal conductivity, makes it suitable for use in components such as jet engine bearings, thrust washers, and gears.
Power Generation: C63020 is used in turbine blades and other components in the power generation industry. It’s also used in industrial equipment, such as pumps, valves, and other components that require high strength and wear resistance.
Automotive: C63020 is used in high-performance engines and transmissions in the automotive industry due to its exceptional mechanical properties.
In addition to its mechanical and thermal properties, C63020 is also known for its ease of machining and welding, making it a popular choice for manufacturers who require a material that can be easily formed into complex shapes and components.
Overall, C63020’s unique combination of mechanical and thermal properties, combined with its corrosion resistance and ease of machining, make it a popular choice for a variety of high-performance applications across various industries.
Common Fabrication Processes of “C63020”
C63020, also known as nickel aluminum bronze, is a high-strength copper-nickel-silicon alloy that is well-suited for a variety of fabrication processes. Its unique composition provides excellent mechanical and thermal properties, as well as good corrosion resistance. Some of the most common fabrication processes used for C63020 include:
Casting: C63020 is often cast into complex shapes and components using the sand casting process. Sand casting involves creating a mold of the desired component and then pouring the molten C63020 into the mold. This process is particularly well-suited for larger components that require a high level of detail and complexity.
Forging: C63020 is also commonly forged into a variety of shapes and components using the hot forging process. Hot forging involves heating the C63020 to a high temperature and then shaping it using a press or hammer. This process is particularly well-suited for producing components that require high strength and wear resistance.
Machining: C63020 is known for its ease of machining, which makes it a popular choice for manufacturers who need to produce complex components with tight tolerances. Common machining processes used for C63020 include turning, drilling, and milling.
Welding: C63020 can be easily welded using a variety of processes, including gas tungsten arc welding (GTAW), gas metal arc welding (GMAW), and resistance welding. Welding is often used to join C63020 components together or to repair damaged components.
Overall, C63020’s unique combination of mechanical and thermal properties, as well as its ease of fabrication, make it a popular choice for a variety of high-performance applications across various industries. Whether you need to cast, forge, machine, or weld C63020 components, there are a variety of fabrication processes available that can help you achieve your desired results.
Chemical Composition of “C63020”
C63020 is a high-strength nickel aluminum bronze alloy with excellent corrosion resistance, wear resistance, and good machinability. The chemical composition of C63020 consists of copper, nickel, aluminum, iron, manganese, and silicon. The table below shows the typical chemical composition of C63020:
| Element | Composition (%) |
|---|---|
| Copper | 78.00-82.00 |
| Nickel | 3.50-5.50 |
| Aluminum | 8.50-10.50 |
| Iron | 3.00-5.00 |
| Manganese | 1.50-3.00 |
| Silicon | 0.50-1.50 |
The high copper content provides C63020 with excellent corrosion resistance and good electrical conductivity. Nickel and aluminum improve the strength and hardness of the alloy, while iron and manganese provide improved wear resistance. Silicon acts as a deoxidizer and improves the machinability of the alloy.
C63020 is used in various industries, including aerospace, marine, and oil and gas, due to its excellent properties and versatility. Its chemical composition makes it a reliable and durable material for various applications.
In summary, the chemical composition of C63020 consists of copper, nickel, aluminum, iron, manganese, and silicon. The table above shows the typical composition percentages of each element, which provide the alloy with its unique properties. Its excellent corrosion resistance, wear resistance, and machinability make it a popular choice in various industries.
Physical Properties of “C63020”
C63020, also known as nickel aluminum bronze, is a high-strength alloy that is widely used in various industries due to its excellent properties. Some of the physical properties of C63020 include:
Density: The density of C63020 is approximately 7.78 g/cm3, which makes it a relatively heavy material compared to other alloys.
Melting Point: The melting point of C63020 ranges from 1010°C to 1035°C, which is relatively high compared to other bronze alloys.
Thermal Conductivity: C63020 has good thermal conductivity, with a thermal conductivity value of approximately 30 W/mK at room temperature. This makes it an ideal material for heat exchangers and other applications that require efficient heat transfer.
Electrical Conductivity: C63020 has excellent electrical conductivity, making it a popular choice for electrical connectors and other electrical applications.
Magnetic Properties: C63020 is non-magnetic, which makes it suitable for applications where magnetism can cause interference.
Corrosion Resistance: C63020 has excellent corrosion resistance, making it ideal for use in marine and other corrosive environments.
In summary, the physical properties of C63020 make it a reliable and versatile material for various applications. Its density, melting point, thermal and electrical conductivity, magnetic properties, and corrosion resistance make it suitable for use in various industries, including aerospace, marine, and oil and gas.
Fabrication Properties of “C63020”
C63020 is a high-strength nickel aluminum bronze alloy that has excellent fabrication properties. The material can be easily fabricated into various shapes and forms, making it a popular choice in many industries. Some of the key fabrication properties of C63020 include:
- Machinability: C63020 has good machinability, which means it can be easily cut, drilled, and shaped into various forms. This property makes it an ideal material for applications that require precision machining, such as aerospace components, marine hardware, and pump parts.
- Weldability: C63020 has good weldability, which means it can be easily welded without compromising its properties. This property makes it an ideal material for applications that require joining of multiple components, such as marine structures, heat exchangers, and oil rig components.
- Formability: C63020 has good formability, which means it can be easily formed into various shapes without cracking or breaking. This property makes it an ideal material for applications that require complex shapes, such as automotive components, marine hardware, and electrical connectors.
- Heat treatment: C63020 can be heat treated to enhance its properties, such as increasing its strength and hardness. This property makes it an ideal material for applications that require high strength and durability, such as aerospace components and heavy-duty industrial equipment.
Overall, the excellent fabrication properties of C63020 make it a versatile material for various applications. Its combination of good machinability, weldability, formability, and heat treatment capabilities make it a popular choice in many industries, including aerospace, marine, and oil and gas.
Applicable Specifications of “C63020”
When it comes to selecting a material for industrial applications, it’s essential to ensure that it meets the necessary specifications. C63020, also known as AMS 4590, is a high-strength nickel aluminum bronze alloy that is widely used in various industries. This alloy is well-suited for critical applications due to its excellent combination of strength, corrosion resistance, and wear resistance.
To ensure the reliability and performance of C63020 in various environments, it meets several industry and government specifications. Here are some of the applicable specifications for C63020:
- AMS 4590: This is the most commonly used specification for C63020. It outlines the chemical composition, mechanical properties, and other requirements for the material.
- ASTM B150/B150M: This specification covers the requirements for copper alloys like C63020 in various forms, including plate, bar, and forgings.
- SAE J461/J462: These standards cover the chemical composition, mechanical properties, and fabrication characteristics of various copper alloys, including nickel aluminum bronze.
By meeting these specifications, C63020 can be used in a wide range of applications. They provide guidelines for the material’s composition, mechanical properties, and fabrication processes, ensuring that it can perform reliably in various environments.
In summary, the applicable specifications of C63020 demonstrate its versatility and suitability for use in a range of industrial applications. Its ability to meet industry standards and specifications makes it a preferred choice for critical applications where performance and reliability are paramount.
Thermal Properties of “C63020”
C63020, also known as AMS 4590, is a nickel aluminum bronze alloy that exhibits excellent thermal properties. This high-strength alloy is well-suited for a range of industrial applications, thanks in part to its ability to maintain its mechanical properties at elevated temperatures.
Some of the key thermal properties of C63020 include:
- Thermal Conductivity: The thermal conductivity of C63020 is about 30 Btu/(ft⋅hr⋅°F) at room temperature, making it an excellent choice for heat transfer applications.
- Coefficient of Thermal Expansion: The coefficient of thermal expansion for C63020 is relatively low, which means it is less likely to expand or contract significantly under temperature changes.
- Thermal Fatigue Resistance: C63020 also exhibits good resistance to thermal fatigue, making it suitable for applications that involve repeated heating and cooling cycles. This material can withstand high-temperature environments without degrading or losing its mechanical properties, making it a reliable and durable choice for critical applications.
In summary, C63020 is a versatile nickel aluminum bronze alloy that exhibits excellent thermal properties, including high thermal conductivity, low coefficient of thermal expansion, and resistance to thermal fatigue. These properties make C63020 a preferred material for applications that involve high-temperature environments or heat transfer requirements.
Typical Uses of “C63020”
C63020, also known as AMS 4590, is a nickel aluminum bronze alloy that exhibits excellent mechanical and thermal properties, making it a versatile material for a wide range of industrial applications. Here are some of the typical uses of C63020:
- Marine Components: C63020 is highly resistant to corrosion, making it an ideal material for use in marine environments. It is often used to produce marine components such as propeller shafts, fittings, and fasteners.
- Electrical Contacts: C63020’s low electrical resistance and excellent thermal conductivity make it a popular choice for use in electrical contacts and connectors.
- Aerospace Components: C63020’s high strength and good thermal stability make it a popular material for use in the aerospace industry. It is used to manufacture components for aircraft engines, landing gear, and other critical parts that require excellent strength and durability.
- Industrial Equipment: C63020’s high strength and good wear resistance make it a popular material for use in industrial equipment. It is often used in the production of gears, bearings, and other components that require excellent durability and resistance to wear and tear.
- Heat Exchangers: C63020’s high thermal conductivity and good thermal stability make it an excellent choice for use in heat exchangers. It is often used in the production of heat exchanger tubes, where it is used to transfer heat from one fluid to another.
Overall, the versatility and durability of C63020 make it a preferred choice for industries that require high-performance materials. Its ability to perform reliably in demanding environments makes it an ideal material for critical applications in various industries.
Equivalents of “C63020”
C63020, also known as AMS 4590, is a nickel aluminum bronze alloy that exhibits excellent mechanical and thermal properties, making it a versatile material for a wide range of industrial applications. If you’re looking for an alternative to C63020, here are some equivalents you might consider:
C95800: This nickel aluminum bronze alloy is very similar to C63020 in terms of its mechanical and thermal properties. It is often used in marine environments and has excellent resistance to corrosion.
C95500: Another nickel aluminum bronze alloy that is comparable to C63020, C95500 is often used in aerospace and industrial applications. It has good wear resistance and can withstand high temperatures without losing its mechanical properties.
C64200: This aluminum bronze alloy is a good alternative to C63020 for applications that require high strength and good wear resistance. It is often used in the production of gears and other industrial components.
Overall, C63020 has many equivalents that offer similar properties and performance characteristics. When selecting a material for your application, be sure to consider factors such as cost, availability, and specific performance requirements to determine the best choice for your needs.
Mechanical Properties of “C63020”
C63020, also known as AMS 4590, is a nickel aluminum bronze alloy that is well-known for its excellent mechanical properties. This high-strength material is commonly used in a wide range of industrial applications. Here are some of the key mechanical properties of C63020:
Tensile Strength: C63020 exhibits a tensile strength of up to 110 ksi, which makes it an excellent choice for applications that require high strength and durability.
Yield Strength: The yield strength of C63020 is around 62 ksi, which means it can withstand significant stress without permanent deformation.
Elongation: C63020 has an elongation of up to 15%, which means it can undergo some plastic deformation without breaking.
Hardness: The typical hardness of C63020 ranges from 160 to 180 Brinell, which indicates that it has excellent wear resistance.
Fatigue Strength: C63020 exhibits good fatigue strength, which makes it suitable for applications that involve repeated stress cycles.
Overall, C63020 is a highly durable material that offers excellent mechanical properties, including high strength, good ductility, and wear resistance. These properties make it a preferred material for critical applications in various industries, such as marine, aerospace, and industrial equipment.
