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Home Copper Pure Copper Alloys Cu-HCP
Cu-OFE high-performance copper alloy in the form of wire, rod, and sheet. This versatile alloy is known for its exceptional electrical conductivity, excellent corrosion resistance, and high thermal conductivity making it suitable for a wide range of applications.

Cu-HCP

Introducing Cu-HCP (High Conductivity Copper), a high-performance copper alloy known for its exceptional electrical conductivity and excellent corrosion resistance. This versatile alloy is commonly used in a wide range of applications and industries such as electrical and electronic industry, automotive industry, aerospace industry, telecommunications industry, renewable energy industry, construction industry, industrial equipment and machinery. Its properties are largely determined by its chemical composition and heat treatment.

Categories: Copper, Pure Copper Alloys Tags: C10300, CW0021A
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    • Description
    • MECHANICAL PROPERTIES
    Description

    Table of Contents

    • What is “Cu-HCP” Material?
      • Application Areas & Industries of “Cu-HCP”
      • Fabrication Processes of “Cu-HCP”
      • Chemical Composition of “Cu-HCP”
      • Physical Properties of “Cu-HCP”
      • Fabrication Properties of “Cu-HCP”
      • Applicable Specifications of “Cu-HCP”
      • Thermal Properties of “Cu-HCP”
      • Typical Uses of “Cu-HCP”
      • Alternates of “Cu-HCP”

    What is “Cu-HCP” Material?

    Cu-HCP, also known as high-conductivity copper, is a high-performance copper alloy that is known for its exceptional electrical conductivity and excellent corrosion resistance. This versatile alloy is commonly used in a wide range of applications due to its unique properties.

    Cu-HCP is a type of copper alloy that contains a small amount of phosphorus, typically around 0.02-0.04%. The addition of phosphorus improves the electrical conductivity of copper and also enhances its mechanical properties such as strength and ductility. This copper alloy has a conductivity level that is comparable to that of silver-plated copper wire, but it is less expensive and has better corrosion resistance.

    One of the most common uses of Cu-HCP is in the electrical and electronic industry, where it’s used to produce high-performance wire, cable and other electrical components. It’s also commonly used in the automotive industry, where it’s used to produce wiring harnesses, connectors, and other components that require high conductivity and corrosion resistance.

    Cu-HCP is also commonly used in the aerospace industry where its high conductivity, excellent corrosion resistance and high thermal conductivity make it a suitable choice for applications such as aircraft wiring and electrical components.

    In summary, Cu-HCP is a high-performance copper alloy that is known for its exceptional electrical conductivity, excellent corrosion resistance, and high thermal conductivity. This versatile alloy is commonly used in a wide range of applications such as electrical and electronic industry, automotive industry, aerospace industry, telecommunications industry, renewable energy industry, and high vacuum applications.

    Application Areas & Industries of “Cu-HCP”

    Cu-HCP, also known as high-conductivity copper, is a high-performance copper alloy that is known for its exceptional electrical conductivity and excellent corrosion resistance. This versatile alloy is commonly used in a wide range of applications and industries due to its unique properties.

    1. Electrical and Electronic Industry: Cu-HCP is widely used in the electrical and electronic industry due to its high electrical conductivity and excellent corrosion resistance. It’s commonly used in the production of wire, cable, and other electrical components. Additionally, Cu-HCP is also commonly used in the production of electronic components, connectors, and other electrical equipment.
    2. Automotive Industry: Cu-HCP is also commonly used in the automotive industry due to its excellent electrical conductivity and corrosion resistance. It’s used in the production of various electrical components such as wiring harnesses and connectors.
    3. Aerospace Industry: Cu-HCP is also used in the aerospace industry, especially in applications that require high-performance materials that can withstand harsh environments. Its high electrical conductivity, excellent corrosion resistance, and high thermal conductivity make it a suitable choice for applications such as aircraft wiring and electrical components.
    4. Telecommunications Industry: Cu-HCP is commonly used in the telecommunications industry due to its high electrical conductivity and excellent corrosion resistance. It is commonly used in the production of high-purity copper foils, which are used in a variety of electronic applications such as LCD displays and solar cells.
    5. Renewable Energy Industry: Cu-HCP is also used in renewable energy industry for its high electrical conductivity and excellent corrosion resistance, it’s commonly used in the production of solar cells, wind turbine generators and other components.
    6. High Vacuum Applications: Cu-HCP is also used in vacuum and ultra-high vacuum applications due to its high conductivity and corrosion resistance, it’s commonly used in the construction of vacuum chambers, vacuum pumps, and other components that require high vacuum.

    In summary, Cu-HCP is a versatile alloy that has a wide range of uses, including electrical and electronic industry, automotive industry, aerospace industry, telecommunications industry, renewable energy industry, and high vacuum applications. Its exceptional electrical conductivity, excellent corrosion resistance and high thermal conductivity make it an ideal choice for a wide range of industries that require high-performance materials.

    Fabrication Processes of “Cu-HCP”

    Cu-HCP, also known as high-conductivity copper, is a high-performance copper alloy that is known for its exceptional electrical conductivity and excellent corrosion resistance. This versatile alloy is commonly used in a wide range of applications and industries, and can be fabricated into a variety of forms to meet specific requirements.

    1. Hot and Cold Rolling: Cu-HCP can be fabricated into sheet, strip, and plate forms by hot and cold rolling. Hot rolling is typically used to reduce the thickness of the alloy, while cold rolling is used to reduce the thickness and improve the surface finish of the alloy.
    2. Drawing: Cu-HCP can be fabricated into wire form by drawing. This process involves pulling the alloy through a die to reduce its cross-sectional area and increase its length. This process can be repeated multiple times to produce wire with a small diameter.
    3. Extrusion: Cu-HCP can be fabricated into a variety of shapes such as tubing, rods, and profiles by extrusion. This process involves heating the alloy to a plastic state and then forcing it through a die to produce the desired shape.
    4. Forging: Cu-HCP can be fabricated into complex shapes by forging. This process involves heating the alloy to a plastic state and then applying pressure to shape it into the desired form.
    5. Machining: Cu-HCP can be fabricated into precision components by machining. This process involves cutting, grinding, drilling, and other operations to produce parts with precise dimensions and tolerances.
    6. Welding: Cu-HCP can be fabricated into complex shapes by welding. This process involves joining two or more pieces of the alloy by heating them to a plastic state and then applying pressure to fuse them together.

    In summary, Cu-HCP is a versatile alloy that can be fabricated into a variety of forms by using common fabrication processes such as hot and cold rolling, drawing, extrusion, forging, machining, and welding. These processes allow Cu-HCP to be customized to meet the unique requirements of different applications and industries.

    Chemical Composition of “Cu-HCP”

    Cu-HCP, also known as high-conductivity copper, is a high-performance copper alloy that is known for its exceptional electrical conductivity and excellent corrosion resistance. This versatile alloy is commonly used in a wide range of applications and industries, and its properties are largely determined by its chemical composition.

    The primary element in Cu-HCP is copper (Cu), which is typically present in amounts of 99.9%. The remaining elements present in the alloy are primarily impurities and are present in trace amounts.

    One of the most important elements that is present in Cu-HCP is phosphorus (P), which is typically present in amounts of 0.02-0.04%. Phosphorus improves the electrical conductivity of copper and also enhances its mechanical properties such as strength and ductility.

    Other impurities that may be present in small amounts include elements such as oxygen (O), sulfur (S), and nitrogen (N). These elements can affect the properties of the alloy, but they are typically present in amounts less than 0.01%.

    In summary, Cu-HCP is a high-performance copper alloy that is composed primarily of copper (Cu) and a small amount of phosphorus (P). The addition of phosphorus improves the electrical conductivity of copper and also enhances its mechanical properties such as strength and ductility. The alloy also contains small amounts of impurities such as oxygen (O), sulfur (S), and nitrogen (N) which can affect the properties of the alloy but are typically present in amounts less than 0.01%.

    Elements
    Cu(1,2) P
    (1) Cu value includes Ag.
    (2) Includes P.
    Min (%) 99.95 0.001
    Max (%) 0.005

    Physical Properties of “Cu-HCP”

    Cu-HCP, also known as high-conductivity copper, is a high-performance copper alloy that is known for its exceptional electrical conductivity and excellent corrosion resistance. This versatile alloy is commonly used in a wide range of applications and industries, and its properties are largely determined by its chemical composition and heat treatment. Here are some of the physical properties that make Cu-HCP so versatile:

    1. Electrical Conductivity: Cu-HCP has a high electrical conductivity that is comparable to that of silver-plated copper wire. This makes it an ideal choice for applications that require high conductivity such as electrical and electronic industry, automotive industry, aerospace industry, telecommunications industry, renewable energy industry.
    2. Corrosion Resistance: Cu-HCP has excellent corrosion resistance, which makes it suitable for use in harsh environments and applications that require corrosion resistance such as automotive industry, aerospace industry, telecommunications industry, and renewable energy industry.
    3. Thermal Conductivity: Cu-HCP has a high thermal conductivity, which makes it an ideal choice for applications that require high thermal conductivity such as aerospace industry and renewable energy industry.
    4. Density: Cu-HCP has a density of 8.89 g/cm³.
    5. Melting Point: Cu-HCP has a melting point of 1083°C.
    6. Tensile strength: Cu-HCP has a tensile strength of around 340-380 N/mm²

    In summary, Cu-HCP is a high-performance copper alloy that is known for its exceptional electrical conductivity, excellent corrosion resistance, high thermal conductivity, density, melting point and tensile strength. These properties make it an ideal choice for a wide range of applications and industries that require high-performance materials that can withstand harsh environments and demanding conditions.

    Fabrication Properties of “Cu-HCP”

    Cu-HCP, also known as high-conductivity copper, is a high-performance copper alloy that is known for its exceptional electrical conductivity and excellent corrosion resistance. This versatile alloy is commonly used in a wide range of applications and industries and its fabrication properties make it a suitable choice for a wide range of applications.

    1. Formability: Cu-HCP has good formability, making it easy to fabricate into various shapes and forms, it can be fabricated into sheet, strip, plate, wire, rod, and tubing.
    2. Machinability: Cu-HCP has good machinability, making it easy to machine into precision components using various machining processes such as turning, drilling, milling, and grinding.
    3. Weldability: Cu-HCP has good weldability, making it easy to join two or more pieces of the alloy by heating them to a plastic state and then applying pressure to fuse them together.
    4. Corrosion Resistance: Cu-HCP has excellent corrosion resistance, which makes it suitable for use in harsh environments and applications that require corrosion resistance.
    5. Thermal Conductivity: Cu-HCP has a high thermal conductivity, which makes it an ideal choice for applications that require high thermal conductivity such as aerospace industry and renewable energy industry.
    6. Ductility: Cu-HCP has high ductility which allows it to be bent and shaped easily into a variety of forms.

    In summary, Cu-HCP is a high-performance copper alloy that is known for its exceptional electrical conductivity, excellent corrosion resistance, high thermal conductivity, good formability, machinability, weldability, ductility, making it an ideal choice for a wide range of applications and industries that require high-performance materials that can withstand harsh environments and demanding conditions.

    Applicable Specifications of “Cu-HCP”

    Cu-HCP, also known as high-conductivity copper, is a high-performance copper alloy that is known for its exceptional electrical conductivity and excellent corrosion resistance. This versatile alloy is commonly used in a wide range of applications and industries, and its properties are largely determined by its chemical composition and heat treatment. To ensure the quality and consistency of the alloy, it is important to adhere to the applicable specifications.

    1. ASTM B124: This specification covers the requirements for copper alloy sand castings, permanent mold castings, and centrifugal castings for general industrial use.
    2. ASTM B187: This specification covers the requirements for copper alloy rod, bar, and wire for general industrial use.
    3. ASTM B188: This specification covers the requirements for copper alloy strip for general industrial use.
    4. ASTM B189: This specification covers the requirements for copper alloy plate for general industrial use.
    5. ASTM B280: This specification covers the requirements for seamless copper tube for air conditioning and refrigeration field service.
    6. ASTM B449: This specification covers the requirements for copper alloy continuous cast rod for electrical resistance heating.

    In summary, Cu-HCP is a high-performance copper alloy that is commonly used in a wide range of applications and industries, it’s properties are largely determined by its chemical composition and heat treatment, and to ensure the quality and consistency of the alloy, it is important to adhere to the applicable specifications such as ASTM B124, ASTM B187, ASTM B188, ASTM B189, ASTM B280 and ASTM B449.

    Thermal Properties of “Cu-HCP”

    Cu-HCP, also known as high-conductivity copper, is a high-performance copper alloy that is known for its exceptional electrical conductivity and excellent corrosion resistance. This versatile alloy is commonly used in a wide range of applications and industries, and its thermal properties make it a suitable choice for a wide range of applications that require high thermal conductivity.

    1. Thermal Conductivity: Cu-HCP has a high thermal conductivity, which makes it an ideal choice for applications that require high thermal conductivity such as aerospace industry and renewable energy industry.
    2. Thermal Expansion: Cu-HCP has a low coefficient of thermal expansion, which means that it expands very little with temperature change.
    3. Specific Heat: Cu-HCP has a specific heat of 0.39 J/g.°C
    4. Melting Point: Cu-HCP has a melting point of 1083°C.
    5. Heat Treatment: Cu-HCP can be heat treated to improve its properties, it can be annealed, quenched and tempered.

    In summary, Cu-HCP is a high-performance copper alloy that is known for its exceptional electrical conductivity, excellent corrosion resistance, high thermal conductivity, low coefficient of thermal expansion, specific heat, melting point and can be heat treated. These thermal properties make it an ideal choice for a wide range of applications and industries that require high-performance materials that can withstand high temperature and demanding conditions.

    Typical Uses of “Cu-HCP”

    Product Category: Electrical and Electronic Industry
    Product: Wiring and Connectors
    Reason Category: High Electrical Conductivity
    Reason: Cu-HCP’s high electrical conductivity makes it an ideal choice for the production of electrical and electronic components such as wiring and connectors.

    Product Category: Automotive Industry
    Product: Wiring Harnesses and Battery Terminals
    Reason Category: Corrosion Resistance and High Electrical Conductivity
    Reason: Cu-HCP’s corrosion resistance and high electrical conductivity make it an ideal choice for the production of automotive components such as wiring harnesses and battery terminals.

    Product Category: Aerospace Industry
    Product: Heat Exchangers and Fuel Cells
    Reason Category: High Thermal Conductivity, Corrosion Resistance, and High Electrical Conductivity
    Reason: Cu-HCP’s high thermal conductivity, corrosion resistance, and high electrical conductivity make it an ideal choice for the production of aerospace components such as heat exchangers and fuel cells.

    Product Category: Telecommunications Industry
    Product: Wiring and Connectors
    Reason Category: High Electrical Conductivity and Corrosion Resistance
    Reason: Cu-HCP’s high electrical conductivity and corrosion resistance make it an ideal choice for the production of telecommunications components such as wiring and connectors.

    Product Category: Renewable Energy Industry
    Product: Solar Cells and Wind Turbine Generators
    Reason Category: High Electrical Conductivity and Corrosion Resistance
    Reason: Cu-HCP’s high electrical conductivity and corrosion resistance make it an ideal choice for the production of renewable energy components such as solar cells and wind turbine generators.

    Product Category: Construction Industry
    Product: Roofing and Flashing, Gutter and Downspout
    Reason Category: Corrosion Resistance and High Electrical Conductivity
    Reason: Cu-HCP’s corrosion resistance and high electrical conductivity make it an ideal choice for the production of construction-related products such as roofing and flashing, gutter and downspout.

    Product Category: Industrial Equipment and Machinery
    Product: Motors, Generators, and Transformers
    Reason Category: High Electrical Conductivity and Corrosion Resistance
    Reason: Cu-HCP’s high electrical conductivity and corrosion resistance make it an ideal choice for the production of industrial equipment such as motors, generators, and transformers.

    It’s important to note that these are typical uses and there may be other products and reasons for using Cu-HCP that are not listed here.

    Alternates of “Cu-HCP”

    Several materials can be used as an alternative to Cu-HCP, depending on the specific application and desired properties. Some of the materials that can be used instead of Cu-HCP include:

    1. Silver: Silver has a higher electrical conductivity than Cu-HCP, making it a good alternative for applications that require high electrical conductivity.
    2. Copper-Nickel alloys (Cu-Ni): Copper-nickel alloys have a higher corrosion resistance than Cu-HCP, making them a good alternative for applications that require high corrosion resistance.
    3. Aluminum: Aluminum has a lower density and higher thermal conductivity than Cu-HCP, making it a good alternative for applications that require high thermal conductivity and lightweight materials.
    4. Gold: Gold has a higher electrical conductivity than Cu-HCP, and a higher resistance to corrosion, making it a good alternative for applications that require high electrical conductivity and corrosion resistance.
    5. Copper-Tin alloys (Cu-Sn): Copper-Tin alloys have a higher corrosion resistance than Cu-HCP, making them a good alternative for applications that require high corrosion resistance.
    6. Copper-Zinc alloys (Cu-Zn): Copper-Zinc alloys have a higher corrosion resistance than Cu-HCP, making them a good alternative for applications that require high corrosion resistance.

    It’s important to note that each material has its own unique properties, and the choice of material will depend on the specific requirements of the application. It’s also important to consult with experts or conduct testing to determine the best alternative material for a specific application.

    MECHANICAL PROPERTIES

    MECHANICAL PROPERTIES

    Form Temper Temper Code Tensile Strength
    (ksi)
    YS-0.5% Ext
    (ksi)
    Elongation
    (%)
    Rockwell B scale Rockwell F scale Rockwell 30T scale Shear Strength
    (ksi)
    Torsion Modulus
    (ksi)
    Fatigue Strength**
    (ksi)
    Ultimate Tensile Strength in Shear
    (ksi)
    Section Size
    (in)
    Cold Work
    (%)
    * Measured at room temperature, 68°F (20°C).** Fatigue Strength: 100 x 106 cycles, unless indicated as [N] x 106.
    Flat Products 1/2 Hard H02 42 Typ 36 Typ 14 Typ 40 Typ 84 Typ 50 Typ 26 Typ 13 Typ 0.04
    1/4 Hard H01 38 Typ 30 Typ 25 Typ 25 Typ 70 Typ 36 Typ 25 Typ 0.04
    1/8 Hard H00 36 Typ 28 Typ 30 Typ 10 Typ 60 Typ 25 Typ 25 Typ 25 Typ 0.04
    1/8 Hard H00 36 Typ 28 Typ 40 Typ 10 Typ 60 Typ 25 Typ 25 Typ 0.25
    As Hot Rolled M20 32 Typ 10 Typ 50 Typ 40 Typ 22 Typ 0.25
    Hard H04 45 Typ 40 Typ 20 Typ 45 Typ 85 Typ 26 Typ 1
    Hard H04 50 Typ 45 Typ 12 Typ 50 Typ 90 Typ 28 Typ 0.25
    Hard H04 50 Typ 45 Typ 6 Typ 50 Typ 90 Typ 57 Typ 28 Typ 13 Typ 28 Typ 0.04
    Hard H04 45 Typ 40 Typ 20 Typ 1
    Nominal Grain Size 0.025 mm OS025 34 Typ 11 Typ 45 Typ 45 Typ 23 Typ 11 Typ 0.04
    Nominal Grain Size 0.050 mm OS050 32 Typ 10 Typ 50 Typ 40 Typ 22 Typ 0.25
    Nominal Grain Size 0.050 mm OS050 32 Typ 10 Typ 45 Typ 40 Typ 22 Typ 0.04
    Pipe Hard H04 50 Typ 45 Typ 10 Typ 50 Typ 90 Typ 28 Typ 30
    Rod Hard H04 48 Typ 44 Typ 16 Typ 47 Typ 87 Typ 27 Typ 0.25 35
    Hard H04 55 Typ 50 Typ 20 Typ 60 Typ 94 Typ 6.4 Typ 29 Typ 0.25 40
    Hard H04 45 Typ 40 Typ 20 Typ 45 Typ 85 Typ 26 Typ 0.25 16
    Shapes Hard H04 40 Typ 32 Typ 30 Typ 35 Typ 26 Typ 0.5 15
    Nominal Grain Size 0.050 mm OS050 32 Typ 10 Typ 50 Typ 40 Typ 22 Typ 0.5
    Tube Hard Drawn H80 55 Typ 50 Typ 8 Typ 60 Typ 95 Typ 63 Typ 29 Typ 29 Typ 0.065 40
    Hard Drawn H80 55 Typ 50 Typ 20 Typ 29 Typ 0.20 40
    Light Drawn, Light Cold Rolled H55 40 Typ 32 Typ 25 Typ 35 Typ 77 Typ 45 Typ 26 Typ 0.065 15
    Nominal Grain Size 0.025 mm OS025 34 Typ 11 Typ 45 Typ 45 Typ 23 Typ 0.065
    Nominal Grain Size 0.050 mm OS050 32 Typ 10 Typ 45 Typ 40 Typ 22 Typ 22 Typ 0.065

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