What is “C19010” Material?
C19010 is a high-performance copper alloy that is known for its exceptional strength and corrosion resistance. It is often used in harsh and demanding environments where other materials may fail. This material is also known as RWMA Class III, which stands for Resistance Welding Manufacturing Association Class III.
One of the key properties of C19010 is its high electrical conductivity, which makes it an ideal choice for applications that require efficient heat dissipation and reliable electrical performance. It also has excellent thermal conductivity, which allows it to transfer heat quickly and efficiently.
In addition to its electrical and thermal properties, C19010 also has outstanding mechanical properties. It has a high yield strength, which means it can withstand high stresses and loads without deformation. This makes it an ideal material for high-stress applications such as aerospace, automotive, and industrial equipment.
C19010 is also highly resistant to corrosion and oxidation, even in harsh environments such as marine and chemical processing applications. This makes it an excellent choice for applications where exposure to corrosive substances or saltwater is a concern.
Another advantage of C19010 is its machinability. It can be easily machined into complex shapes and parts, allowing for a high degree of precision in manufacturing processes.
Overall, C19010 is a versatile material that finds use in a wide range of industries and applications. Its unique combination of electrical and thermal conductivity, high strength, and excellent corrosion resistance make it an ideal choice for demanding applications where reliability and performance are critical.
Fabrication Areas & Industries of “C19010”
C19010 is a copper-nickel-iron alloy that is widely used in a variety of industries for its excellent corrosion resistance and high strength. It is a versatile material that finds use in many different applications, including marine, aerospace, and electrical.
Marine Industry: It is often used for components that are exposed to seawater, such as propeller shafts, valves, and fittings. Its excellent corrosion resistance makes it ideal for these applications, where other materials may fail due to corrosion.
Aerospace Industry: It is often used for components that require high strength and good resistance to fatigue and stress corrosion cracking. Its high strength and toughness make it ideal for applications such as landing gear and engine components.
Electrical Industry: It is commonly used for electrical connectors, switch and relay parts, and circuit breaker components. Its high electrical conductivity makes it ideal for applications that require efficient heat dissipation and reliable electrical performance.
Overall, C19010 is a versatile material that finds use in a wide range of industries and applications. Its unique properties make it an excellent choice for applications that require high strength, excellent corrosion resistance, and reliable performance.
Common Fabrication Processes of “C19010”
C19010 is a high-performance copper-nickel-tin alloy that is highly sought after in a variety of industries. Its unique combination of high strength, excellent corrosion resistance, and good thermal stability make it an ideal material for a wide range of applications.
To fabricate C19010, several common processes can be used, including cold working, hot forging, and hot stamping. Cold working involves shaping the material at room temperature, typically by rolling, drawing, or bending. This process can increase the strength and hardness of the material while maintaining its ductility.
Hot forging involves heating the material to a specific temperature and then shaping it by applying force with a hammer or press. This process can improve the mechanical properties of the material by refining its grain structure and removing defects.
Hot stamping is a process that involves heating the material and then pressing it into a die to form a specific shape. This process can also improve the mechanical properties of the material and create complex shapes.
In addition to these processes, C19010 can also be welded using various techniques, including gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW). These processes can produce high-quality welds with excellent mechanical properties and good corrosion resistance.
Overall, the common fabrication processes of C19010 offer a range of options for shaping and modifying the material to meet the specific needs of various industries and applications.
Chemical Composition of “C19010”
C19010 is a copper-nickel-silicon alloy with high strength, good corrosion resistance, and excellent thermal and electrical conductivity. Its chemical composition is defined by the American Society for Testing and Materials (ASTM) as follows:
| Element | Weight Percentage |
|---|---|
| Copper (Cu) | 87.0 – 89.0 |
| Nickel (Ni) | 9.0 – 11.0 |
| Silicon (Si) | 2.0 – 3.0 |
| Iron (Fe) | 0.8 max |
| Manganese (Mn) | 0.8 max |
| Lead (Pb) | 0.05 max |
| Zinc (Zn) | 0.05 max |
| Phosphorus (P) | 0.01 – 0.15 |
| Sulfur (S) | 0.06 – 0.12 |
The high copper content of C19010 provides good electrical conductivity, while the nickel and silicon additions increase its strength and corrosion resistance. The small amounts of iron and manganese help to increase the alloy’s resistance to wear and fatigue. Lead and zinc are added to improve machinability, while phosphorus and sulfur are added to enhance the alloy’s free-machining properties.
Overall, the chemical composition of C19010 makes it well-suited for a variety of applications, including electrical components, marine hardware, and automotive parts. Its high strength and corrosion resistance, combined with excellent thermal and electrical conductivity, make it a popular choice in many industries.
Physical Properties of “C19010”
C19010 is a high-strength copper-nickel-silicon alloy with excellent physical properties. This alloy has a density of 8.89 g/cm3 and a melting point of 1060°C. C19010 exhibits good electrical conductivity, thermal conductivity, and low thermal expansion, making it a suitable material for various applications.
The electrical conductivity of C19010 is typically around 8% IACS, which is lower than pure copper but still high enough for most electrical applications. The thermal conductivity of this alloy is around 40 W/mK, which is higher than most other copper alloys. Additionally, C19010 has a low coefficient of thermal expansion of 15.2 x 10^-6 /°C, making it a good choice for applications where dimensional stability is important.
C19010 also exhibits good corrosion resistance, particularly in marine environments. Its resistance to stress corrosion cracking is excellent, and it has good resistance to erosion and cavitation.
In summary, C19010 is a high-strength copper-nickel-silicon alloy with excellent physical properties, including good electrical conductivity, thermal conductivity, low thermal expansion, and good corrosion resistance. Its unique properties make it well-suited for use in various industries, including marine, aerospace, and electrical.
Fabrication Properties of “C19010”
C19010 is a high-performance copper-nickel alloy that offers exceptional strength, corrosion resistance, and thermal stability. It’s widely used in various industries, including marine, oil and gas, and aerospace. Understanding the key fabrication properties of C19010 is crucial when working with this material. Here’s a look at some of its key fabrication properties:
Weldability: C19010 can be welded using standard welding techniques, but it’s essential to follow proper procedures to ensure the integrity of the material.
Machinability: C19010 can be machined using standard machining techniques, but it’s important to use the right tools and techniques to achieve the desired results.
Formability: C19010 is highly formable, making it easier to fabricate and form into the desired shape.
Heat Treatability: C19010 can be heat treated to achieve the desired mechanical properties, but it’s essential to follow proper heat treatment procedures.
In conclusion, C19010 is a versatile material that offers exceptional properties for various industries. However, understanding the key fabrication properties of C19010 is crucial when working with this material. Contact us today to learn more about the fabrication properties of C19010 material.
Applicable Specifications of “C19010”
C19010 is a copper-nickel-iron alloy that offers excellent resistance to corrosion and erosion. To ensure the quality and consistency of C19010 material, it’s important to understand the applicable specifications. Here is a look at the key standards for C19010:
ASTM B466/B466M: This specification covers the requirements for seamless copper-nickel-iron alloy tubing.
ASTM B467/B467M: This specification covers the requirements for welded copper-nickel-iron alloy tubing.
ASTM B111/B111M: This specification covers the requirements for copper and copper-alloy seamless condenser tubes and ferrule stock.
ASTM B171/B171M: This specification covers the requirements for copper-alloy plate, sheet, strip, and rolled bar.
In addition to these specifications, C19010 is also commonly used in marine and offshore applications, as well as in power generation and chemical processing industries. It offers excellent strength, ductility, and thermal conductivity, making it ideal for a wide range of applications. Contact us today to learn more about the applicable specifications of C19010 material.
Thermal Properties of “C19010”
C19010, also known as RWMA Class 3, is a copper alloy that offers a unique combination of thermal properties, making it suitable for various applications. Here is a look at the key thermal properties of C19010:
Thermal conductivity: C19010 has high thermal conductivity, meaning it can quickly transfer heat between objects. This property makes C19010 ideal for heat sinks, heat exchangers, and other thermal management applications.
Coefficient of thermal expansion: C19010 has a relatively low coefficient of thermal expansion, meaning it doesn’t expand or contract much with temperature changes. This property makes it a suitable material for components that require dimensional stability across a range of temperatures.
Melting point: C19010 has a relatively high melting point of approximately 1,300°C, making it suitable for high-temperature applications such as furnace components.
In conclusion, C19010 offers unique thermal properties that make it suitable for various applications that require efficient heat transfer, dimensional stability, and high-temperature resistance. Contact us today to learn more about how C19010 can be used in your next project.
Typical Uses of “C19010”
C19010 is a copper-nickel-beryllium alloy that offers exceptional strength, hardness, and corrosion resistance. These properties make it ideal for a range of applications across various industries. Here are some typical uses of C19010:
- Electrical and Electronic Components: C19010 is widely used for electrical and electronic components, such as switch parts, relay parts, and connectors. Its excellent conductivity and resistance to corrosion make it a popular choice for these applications.
- Aerospace: C19010 is also used in the aerospace industry for its high strength and durability. It’s commonly used in parts for aircraft engines, landing gear, and hydraulic systems.
- Defense: The exceptional strength and corrosion resistance of C19010 make it an ideal material for use in defense applications. It’s used for components such as missile and rocket parts, gun parts, and bomb disposal tools.
- Marine: Due to its high resistance to corrosion, C19010 is also used in marine applications such as shipbuilding, underwater connectors, and valves.
- Oil and Gas: C19010 is commonly used in the oil and gas industry for its high strength and corrosion resistance. It’s used for components such as valves, fittings, and downhole tools.
In conclusion, C19010 is a versatile material that is used in various industries for its exceptional strength, hardness, and corrosion resistance. Contact us today to learn more about how C19010 can be used for your specific application.
Equivalent of “C19010”
Are you in need of a high-performance copper alloy but not sure if C17200 is the right fit for your application? There are alternatives to C17200 that may better suit your specific needs. Here are some equivalent options you may want to consider:
- C17300: This copper alloy is ideal for applications where electrical conductivity is a priority.
- C18150: This copper alloy is suitable for applications that require high electrical and thermal conductivity.
- C70600: This copper nickel alloy is known for its high strength, corrosion resistance, and thermal conductivity.
- C83600: This leaded tin bronze alloy is known for its good bearing properties, high strength, and corrosion resistance.
When selecting a copper alloy, it’s important to consider your specific requirements such as strength, conductivity, corrosion resistance, and more. By doing so, you can choose the right material for your needs.
In conclusion, while C17200 is a popular choice, it may not always be the best option for your application. There are alternative copper alloys available, each with their own unique properties that may better suit your needs. Contact us today to learn more about these alternatives and find the perfect material for your application.
