What is “C63200” Material?
C63200 is a copper-nickel-tin alloy that exhibits excellent mechanical and physical properties. This high-strength material is often used in a variety of applications where high corrosion resistance and durability are required. C63200 is also known by its trade name, Aluminum Bronze B.
One of the most notable features of C63200 is its excellent resistance to corrosion in both fresh and saltwater environments. This makes it a popular material for use in marine applications, such as shipbuilding, offshore oil rigs, and seawater desalination plants. In addition to its corrosion resistance, C63200 also exhibits good wear resistance, making it ideal for use in components that are exposed to abrasive materials.
Another advantage of C63200 is its high mechanical strength. It has a tensile strength of up to 125 ksi and a yield strength of up to 70 ksi. This makes it a reliable choice for applications that require high strength and durability, such as heavy-duty industrial equipment, bearings, and gears.
C63200 is also an excellent choice for applications that involve elevated temperatures. It has a high melting point of around 1980°F and good thermal conductivity, which makes it suitable for use in heat exchangers and other high-temperature applications.
Overall, C63200 is a versatile material that offers a combination of excellent mechanical and physical properties, including high strength, corrosion resistance, wear resistance, and thermal stability. Its properties make it a preferred choice for a wide range of industries, from marine and offshore to aerospace and industrial equipment.
Application Areas & Industries of “C63200”
C63200 is a high-strength aluminum bronze alloy that exhibits excellent corrosion resistance and wear resistance, making it an ideal material for a wide range of industrial applications. Here are some of the application areas and industries that commonly use C63200:
Marine Industry: C63200’s exceptional resistance to corrosion and marine fouling makes it a popular material for use in the marine industry. It is often used to produce ship propellers, ship fittings, and other marine components that require excellent durability and resistance to seawater.
Oil and Gas Industry: C63200’s high strength and excellent resistance to wear and corrosion make it a popular material for use in the oil and gas industry. It is often used to produce parts for drilling equipment, valves, and other components that require excellent durability and resistance to harsh operating conditions.
Aerospace Industry: C63200’s high strength and excellent thermal stability make it a popular material for use in the aerospace industry. It is often used to manufacture parts for aircraft engines, landing gear, and other critical components that require high strength and durability.
Heavy Equipment Industry: C63200’s high strength and excellent wear resistance make it an ideal material for use in the heavy equipment industry. It is often used to produce gears, bearings, bushings, and other components that require excellent durability and resistance to wear and tear.
Automotive Industry: C63200’s high strength and excellent corrosion resistance make it a popular material for use in the automotive industry. It is often used to manufacture parts for engines, transmissions, and other critical components that require high strength and durability.
Overall, C63200 is a versatile material that is widely used in various industries that require high-performance materials. Its exceptional strength, wear resistance, and corrosion resistance make it an ideal choice for critical applications in harsh operating conditions.
Commom Fabrication Processes of “C63200”
C63200 is a high-strength aluminum bronze alloy with excellent corrosion and wear resistance, making it a popular material for various industrial applications. Here’s a breakdown of the common fabrication processes of C63200:
Casting: C63200 can be cast into complex shapes using traditional sand casting, permanent mold casting, and centrifugal casting methods. This makes it a popular choice for applications that require intricate designs and shapes, such as marine components, valve bodies, and pump parts.
Forging: C63200 can also be forged into various shapes, including bars, blocks, and discs. The forging process increases the material’s strength and toughness, making it suitable for heavy-duty applications, such as gears and bearings for the heavy equipment industry.
Extrusion: C63200 can be extruded into seamless tubes and other complex shapes. This method is commonly used to produce heat exchanger tubes for various industries, including power generation, chemical processing, and HVAC.
Machining: C63200 is relatively easy to machine, and it produces excellent surface finishes. It is often used to produce parts for the aerospace industry, such as engine components, landing gear parts, and structural components.
Welding: C63200 can be welded using various methods, including gas tungsten arc welding, gas metal arc welding, and resistance welding. This makes it a popular choice for applications that require welding, such as marine components, oil and gas components, and heavy equipment components.
Overall, C63200’s excellent mechanical properties and resistance to wear and corrosion make it a popular material for various fabrication processes in different industries. Its versatility and durability make it a preferred choice for critical applications that require high performance and reliability.
Chemical Composition of “C63200”
C63200 is a high-strength aluminum bronze alloy that is known for its exceptional corrosion resistance and wear resistance. The chemical composition of C63200 is carefully balanced to achieve these properties. It typically contains copper, aluminum, iron, nickel, manganese, and silicon in varying proportions.
Here is the chemical composition of C63200:
| Element | Percentage by Weight |
|---|---|
| Copper | 83.0 – 86.0% |
| Aluminum | 9.0 – 11.0% |
| Iron | 3.0 – 4.0% |
| Nickel | 1.5 – 2.5% |
| Manganese | 1.0 – 2.0% |
| Silicon | 0.25 – 0.50% |
Copper is the main component of C63200, making up between 83.0% and 86.0% of the alloy by weight. Aluminum is the second most abundant component, comprising between 9.0% and 11.0% of the alloy. Iron, nickel, manganese, and silicon are present in smaller quantities, but they play important roles in determining the alloy’s properties.
The careful balance of these elements gives C63200 its exceptional properties. The high copper content gives it excellent corrosion resistance, while the aluminum provides exceptional strength and wear resistance. The other elements help to fine-tune the alloy’s properties, making it a versatile material for a wide range of industrial applications.
Physical Properties of “C63200”
C63200 is a high-strength aluminum bronze alloy that possesses excellent physical properties, making it an ideal material for a wide range of industrial applications. Here are some of the physical properties of C63200:
Density: C63200 has a density of 7.78 g/cm3 (0.281 lb/in3) which is similar to other bronze alloys.
Melting Point: The melting point of C63200 is approximately 1020-1080°C (1870-1970°F), which makes it suitable for high-temperature applications.
Thermal Conductivity: C63200 exhibits excellent thermal conductivity, with a thermal conductivity value of approximately 49 W/mK at room temperature.
Electrical Conductivity: C63200 has a high electrical conductivity, with a value of approximately 7% IACS (International Annealed Copper Standard) at room temperature.
Magnetic Permeability: C63200 is non-magnetic, which makes it suitable for applications that require non-magnetic materials.
Overall, the excellent physical properties of C63200 make it a preferred choice for industries that require high-performance materials. Its ability to perform reliably in demanding environments makes it an ideal material for critical applications in various industries.
Fabrication Properties of “C63200”
C63200 is a high-strength aluminum bronze alloy that offers excellent fabrication properties, making it easy to machine, weld, and form. Here are some of the key fabrication properties of C63200:
Machinability: C63200 is easy to machine and can be readily turned, drilled, and milled. It has good cutting characteristics, which help to minimize tool wear and extend the life of cutting tools.
Weldability: C63200 can be easily welded using a variety of welding techniques, including gas tungsten arc welding (GTAW), gas metal arc welding (GMAW), and resistance welding. Welds made using C63200 are strong and durable, with good corrosion resistance.
Formability: C63200 is easy to form and can be shaped into a wide range of parts and components using traditional metalworking techniques such as bending, stamping, and drawing. It also has good spring properties, which make it suitable for use in springs and other parts that require good elasticity.
Heat Treatment: C63200 can be heat-treated to improve its strength and hardness. The alloy responds well to both annealing and quenching, which can be used to adjust its mechanical properties to suit specific applications.
Overall, C63200 is a highly versatile material with excellent fabrication properties, which make it a popular choice for a wide range of industrial applications. Its ease of machining, welding, and forming, combined with its exceptional strength and corrosion resistance, make it an ideal choice for critical applications in harsh operating conditions.
Applicable Specifications of “C63200”
C63200 is a high-strength aluminum bronze alloy that is widely used in various industries due to its excellent mechanical and corrosion-resistant properties. To ensure the quality and performance of C63200, various organizations have established specifications that outline the requirements for the material’s composition, mechanical properties, and other characteristics. Some of the most applicable specifications for C63200 include:
- ASTM B150: This specification covers aluminum bronze rod, bar, and shapes for use in various applications, including bearings, gears, and valve components. The specification outlines the requirements for the material’s chemical composition, mechanical properties, and other characteristics.
- SAE J461: This specification covers the chemical composition, mechanical properties, and other characteristics of copper alloys, including aluminum bronze alloys like C63200. The specification provides guidance on the selection and use of copper alloys for various applications.
- MIL-B-16033: This military specification covers aluminum bronze castings for use in marine applications. The specification outlines the requirements for the material’s chemical composition, mechanical properties, and other characteristics, as well as the inspection and testing procedures.
- QQ-C-390: This federal specification covers copper alloy sand castings for use in various applications, including valve bodies, fittings, and other components. The specification outlines the requirements for the material’s chemical composition, mechanical properties, and other characteristics, as well as the inspection and testing procedures.
Overall, these specifications provide guidance and standards for the manufacturing and use of C63200 in various industries. By following these specifications, manufacturers can ensure that C63200 meets the necessary requirements for its intended application, ensuring its quality and performance.
Thermal Properties of “C63200”
C63200 is a high-strength aluminum bronze alloy that offers excellent thermal properties, making it an ideal material for applications that require high thermal conductivity and heat dissipation. Here’s what you need to know about C63200’s thermal properties:
Thermal Conductivity: C63200 has a high thermal conductivity of approximately 23 W/(m*K) at room temperature. This makes it an efficient conductor of heat, allowing it to effectively transfer heat away from high-temperature areas. C63200 is commonly used in applications such as heat exchangers, radiators, and other thermal management components.
Thermal Stability: C63200 exhibits excellent thermal stability, allowing it to withstand high temperatures without significant degradation or loss of mechanical properties. The thermal expansion coefficient of C63200 is approximately 17.3 µm/m*K, which is similar to that of other copper-based alloys. This means that C63200 can be used in applications where dimensional stability is critical, even at high temperatures.
Overall, the thermal properties of C63200 make it an excellent choice for applications that require high thermal conductivity, thermal stability, and dimensional stability at high temperatures. Its combination of high strength, excellent corrosion resistance, and good thermal properties make it a versatile material that is widely used in various industries, including aerospace, automotive, and heavy equipment.
Typical Uses of “C63200”
C63200 is a versatile high-strength aluminum bronze alloy that is widely used in various industrial applications. Its excellent mechanical and thermal properties make it an ideal choice for a range of applications where high strength, corrosion resistance, and thermal conductivity are essential. Some typical uses of C63200 include:
- Heat exchangers, radiators, and other thermal management components: The high thermal conductivity of C63200 allows it to efficiently transfer heat away from high-temperature areas, making it an excellent choice for applications where heat dissipation is critical.
- Marine applications: C63200 is commonly used in propeller shafts, seawater piping systems, and valve components due to its high strength and excellent corrosion resistance, which make it well-suited for use in harsh marine environments.
- Electrical and electronic connectors: C63200’s excellent electrical conductivity and corrosion resistance make it a popular choice for electrical and electronic connectors.
- Fasteners: The high strength and excellent corrosion resistance of C63200 make it a suitable material for fasteners used in corrosive environments.
- Gears, bushings, and bearings: C63200’s excellent wear resistance and dimensional stability make it a popular choice for applications that require high durability and precise tolerances.
- Aerospace and defense industries: C63200 is used in landing gear components, engine parts, and missile components due to its combination of high strength, corrosion resistance, and thermal stability, which make it an ideal material for use in critical aerospace and defense applications.
Overall, the versatility and excellent properties of C63200 make it a popular choice for a wide range of applications in various industries where high strength, corrosion resistance, thermal conductivity, and wear resistance are essential.
Equivalents of “C63200”
C63200 is a high-strength aluminum bronze alloy that offers excellent mechanical and thermal properties, making it a popular choice for various industrial applications. However, if you’re looking for alternatives to C63200, there are several equivalent materials that you might consider:
- C63000: This is a similar high-strength aluminum bronze alloy that is commonly used in applications requiring high wear resistance and durability. It also has good corrosion resistance and can withstand high temperatures without losing its mechanical properties.
- C95400: This nickel aluminum bronze alloy is another equivalent material to C63200, offering similar mechanical and thermal properties. It is often used in marine environments due to its excellent corrosion resistance.
- C95500: Another nickel aluminum bronze alloy that is comparable to C63200, C95500 has good wear resistance and can withstand high temperatures without losing its mechanical properties. It is commonly used in aerospace and industrial applications.
- C64200: This is an aluminum bronze alloy that is a good alternative to C63200 for applications requiring high strength and good wear resistance. It is commonly used in the production of gears and other industrial components.
When selecting an alternative material to C63200, consider factors such as cost, availability, and specific performance requirements to determine the best choice for your needs. However, keep in mind that the equivalents listed above offer similar properties and performance characteristics to C63200, making them reliable alternatives for a range of applications.
Mechanical Properties of “C63200”
C63200 is a high-strength aluminum bronze alloy that exhibits excellent mechanical properties, making it a popular choice for various industrial applications. Some of the key mechanical properties of C63200 include:
- Tensile strength: C63200 has a high tensile strength, typically ranging from 120,000 to 150,000 psi, depending on the specific alloy composition and heat treatment.
- Yield strength: C63200 has a high yield strength, typically ranging from 60,000 to 120,000 psi. The yield strength is the point at which the material will begin to deform plastically, indicating its ability to withstand stress without permanent deformation.
- Elongation: C63200 has a moderate elongation, typically ranging from 12 to 25%. Elongation measures the ability of a material to stretch or deform before breaking, indicating its ductility.
- Hardness: C63200 has a high hardness, typically ranging from 140 to 180 Brinell. Hardness measures the material’s resistance to deformation or indentation.
- Fatigue strength: C63200 has good fatigue strength, meaning it can withstand repeated loading and unloading without breaking or developing cracks.
Overall, the high tensile and yield strength, moderate elongation, high hardness, and good fatigue strength make C63200 a reliable and durable material that can withstand harsh operating conditions. These mechanical properties, combined with its excellent thermal conductivity and corrosion resistance, make C63200 a versatile and widely used material in various industrial applications.
| Property | Value |
|---|---|
| Tensile Strength | 105 ksi (724 MPa) |
| Yield Strength | 45 ksi (310 MPa) |
| Elongation at Break | 10% |
| Modulus of Elasticity | 16,500 ksi (114 GPa) |
| Hardness, Rockwell B | 80 |
Note that these values are approximate and may vary depending on the specific production process and testing method used. It is important to consult the appropriate standards and specifications for detailed information on the mechanical properties of C63200.
